Aerospace Industry Custom Cables and Wires

Aerospace Custom Cable Ribbon AssembliesElectromechanical Assemblies for Commercial and Military Aircrafts

The aerospace industry depends on reliable cables and wires to ensure communications are sent clearly and efficiently. If you need electromechanical wire assemblies to repair your aircraft's engine, fuselage, wing, or landing gear, high-quality cables, and wiring materials are always going to be essential. 

The aerospace industry can trust Custom Wire Industries with their equipment. Even though the entire aerospace industry can encompass weapons, spacecraft, and special unmanned aircraft systems; our team of wiring experts can help you make assemblies for all of these. You can trust our services for any project in the aerospace industry you may need to have done. 

If your Aerospace business needs new wire or cable assemblies, call Custom Wire Industries today.

Cost-Effective Cable Assemblies in Aerospace

The wire and cable experts at Custom Wire Industries are constantly evolving our services to stay up-to-date with the latest technological requirements established by this rapidly growing industry. Our team of experts has customized coaxial cables, triaxial cables, fiber optic cables, and even computer interface cables for Aerospace companies all over the United States.

Versatile Aerospace Wire Applications

At Custom Wire Industries, we supply wires that can be utilized for various aerospace applications including:

  • Aircraft/Aircraft Test Stands
  • Antennas
  • Gyroscope Position Signal
  • Satellite Trackers
  • Spacesuits
  • Telemetry

Data Transmission Cables for the Aerospace Industry

Data transmission is an important aspect of aerospace applications since wires and cables are generally needed to carry information from one source to another. One of the most common types of data transmission cables is coaxial cables, which are custom fabricated by the experts at Custom Wire Industries. Other common types of data transmission cables used in aerospace include twisted pair cables, Ethernet cables, and USB cables.

We provide a diverse selection of custom cables and wires to the aerospace industry that includes but is not limited to:

Common Aerospace Cable Types

Aircraft Cable

This cable is usually 3/8 of an inch or smaller and comes in 7x7 and 7x19 constructions. It's often made from galvanized steel and is popular in the construction industry for its strength and versatility. Aircraft cable is specifically designed for control systems, providing the necessary flexibility and tensile strength required in demanding aerospace environments.

Wire Rope

This cable is usually larger than 3/8 of an inch and comes in different constructions than aircraft cable, such as 6x19, 6x25, and 6x36. Wire rope is used in applications requiring higher load-bearing capabilities, such as aircraft towing and heavy lifting equipment, ensuring safety and reliability in critical operations.

Aerospace Wire Cable

This cable has a thin Teflon jacket that makes it difficult to strip without damaging the braid or conductors. Aerospace wire cables are used in high-temperature and high-frequency applications, offering superior dielectric strength and resistance to harsh environmental conditions, making them ideal for aircraft avionics and electronic systems.

Galvanized Aircraft Cable

This cable is flexible and durable and is often used for winches, zip lines, and cable railings. Galvanized aircraft cable is coated with a layer of zinc to protect against corrosion, which is essential for maintaining integrity and performance in various aerospace applications, including control cables and securing mechanisms.

M16878 Cable

This cable is often used by the military and aerospace industries because of its size, non-flammable materials, and resistance to chemicals. M16878 cables are known for their reliability in extreme conditions, featuring insulation materials that can withstand high temperatures and exposure to oils, solvents, and fuels, making them suitable for aircraft electrical systems.

M22759 Cable

This wire is designed for extreme conditions for aerospace applications and is commonly used for aircraft engine controls and electronic systems. M22759 cables offer excellent thermal stability, fluid resistance, and mechanical durability, ensuring they perform reliably in high-stress environments such as engine compartments and avionic bays.

M5086 Cable

This insulated aircraft cable is commonly used in the aerospace industry due to its strong resistance to abrasion, impact, and liquids. M5086 cables are designed for use in areas where physical damage and exposure to harsh substances are concerns, providing robust performance in critical aerospace systems and components.

ARINC 600 Connectors

These connectors are standard fare in aerospace applications and are commonly used on In-flight entertainment systems, networks, controls, communication, and military ground vehicles. ARINC 600 connectors ensure reliable connectivity and data transmission, essential for maintaining operational integrity and passenger comfort in commercial and military aircraft.

Why Choose Custom Wire Industries for Aerospace Cabling?

When failure is not an option, trust Custom Wire Industries for your Aerospace cabling needs. We engineer robust, reliable cables to withstand the wear and tear of communication lines. Our assemblies meet exacting standards for quality, performance, and durability. With rapid prototyping and production capabilities, we deliver customized cables on time. For communication-critical cabling, choose the experts at Custom Wire Industries.

Get the Best Assemblies Made by the Wisconsin Cable Manufacturers

We specialize in manufacturing cables that are specifically engineered to excel in demanding environments. Our cables are designed to withstand extreme temperatures, resist cuts, and exhibit exceptional chemical resistance, ensuring reliable performance in the harshest conditions.

Custom wire and cable services are a relatively small, and specialized niche. Because of this, it can be hard to find quality work in a one-stop shop having a proven reputation supported by years of positive feedback. The aerospace industry needs the best cable fabrication services they can depend on. Their trust in our company should be assurance enough for anyone considering using our business for any magnitude of needs. 

Contact the aerospace cable and wire manufacturers at Custom Wire Industries for more information or to request a quote.

Industries Served by Custom Wires Industries

Medical Military
Automotive Industrial
Software Energy
Telecommunications Aerospace
Instrumentation Factories
Construction Warehouses
Gaming Agriculture

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