Custom Military Cable Assemblies

Reliable Wires and Cables for Military Applications

Custom Wire Industries understands the importance of having secure, clear and reliable communication when it comes to military applications in addition to all other applications. We manufacture a wide variety of custom cables and wires for military use right here in the USA. Our highly trained wiring technicians use the right materials along with supreme attention to detail to ensure you get exactly what you need.

The wire and cable assemblies we manufacture are designed to hold up in extreme temperatures and ensure functionality in the most critical moments. Custom Wire Industries uses wires and cables with high signal integrity to ensure the data being sent and received is clear on both ends at all times.

• Military Cable Applications
• Military Cable Types
• Why Choose Custom Wire?
• Nationwide Cable Manufacturing

Cost-Effective Mil-Spec Cable Assemblies for Extreme Environments

Custom Wire Industries manufactures a wide variety of mil-spec wires and cables. Our cable and wire assemblies are specifically designed for withstanding extreme conditions and can be used in high temperatures and with high-frequency applications.

Common Military Cable Applications We Manufacture

• Aircraft cables
• Ground vehicle wiring
• Airborne communication and navigation systems
• Shipboard cables
• Military ground equipment
• EMI sensitive equipment
• Radar systems
• Inter-shelter communication equipment
• Remote weapons control
• Satellite systems

Common Military Cable Types We Manufacture

Military Grade Fiber Optic Cables

Our military-grade fiber optic cables are designed to withstand damage from the elements like ice, rain, heat and humidity. The cables are extremely lightweight, have a high bandwidth, aren’t affected by RFI/EMI and are difficult to tap.

Sensor Cables

Custom Wire Industries manufactures reliable sensor and switch cables, including proximity sensor cables. Our sensor cables withstand harsh environments ranging from wind and rain to ice and snow. This makes them ideal for use in proximity sensors, which need to operate consistently in tough conditions to detect objects and prevent collisions.

Wiring Harnesses

Military wiring harnesses are engineered to comply with stringent military specifications and standards to ensure the highest level of performance, durability and safety. They undergo rigorous testing and validation processes to meet the unique requirements and demands of military applications. Harnesses are constructed using high-quality, ruggedized materials and incorporate protective features like abrasion resistance, flame resistance and shielding against electromagnetic interference.

The Most Common American Wire Gauge Sizes We Work With

• 16 AWG (power distribution, up to 22 amps)
• 20 AWG (general-purposing wiring, low current signals)
• 22 AWG (small-signal wiring and communication)
• 24 AWG (lightweight and low-power applications) 

Mil-Spec Coaxial Cables

Custom Wire Industries manufactures Mil-Spec coaxial cables for demanding applications. Our rugged military-grade coaxial assemblies feature multiple insulating and conducting layers to ensure reliable performance under harsh conditions. Ideal for instrumentation, RF and microwave uses, our Mil-Spec coaxial cables are custom-fabricated to meet your exact specifications.

Shielded Cables

Custom Wire Industries manufactures high-quality shielded cables for applications requiring electromagnetic noise reduction. Our shielded cable assemblies feature conductive shielding layers such as braided copper or aluminum to prevent EMI/RFI interference. Ideal for sensitive instrumentation and data transmission applications, our shielded cables are custom-engineered with robust shielding and insulated conductors to ensure signal integrity. With both flexible and rigid design options, our shielded cables are fabricated to your specifications.

Ribbon Cables

Custom Wire Industries manufactures customized ribbon cables ideal for space-saving data connections in electronics and instrumentation. Our high-quality, flat parallel wire assemblies enable compact, interference-free data transmission for LCD panels, drives, printers and other applications requiring orderly, shielded multi-wire connections.

Why Choose Custom Wire Industries for Military Cables?

When failure is not an option, trust Custom Wire Industries for your vital military cabling needs. We engineer robust, reliable cables to withstand the rigors of defense applications. Our mil-spec assemblies meet exacting standards for quality, performance and durability. With rapid prototyping and production capabilities, we deliver customized cables on time no matter the mission. For mission-critical military cabling, choose the experts at Custom Wire Industries.

Manufacturing Custom Military Cables Nationwide

Custom Wire Industries, Inc. is a UL and CSA-certified electrical wire and cable assemblies manufacturer serving companies nationwide. We regularly serve the cities of Indianapolis, Detroit, Chicago, Minneapolis, Denver, Atlanta and Dallas. Contact us to explore military cable options for your exact use case.

Contact military wire and cable assembly manufacturers at Custom Wire Industries for a quote. Custom Wire Industries, Inc. is a UL and CSA-certified electrical wire and cable assemblies manufacturer. We regularly serve the cities of Indianapolis, Detroit, Chicago, Minneapolis, Denver, Atlanta and Dallas.